Case Study · Food & Beverage Production · Penang, Malaysia

Unifying six departments' Excel files into one automated KPI dashboard

KPI DashboardReport AutomationGoogle SheetsCross-Department Reporting

4 days → Auto

Monthly report generation

Business Context

A food and beverage production facility in Penang runs six departments — production, quality, warehouse, sales, procurement and maintenance — each of which kept its own independent Excel file for monthly reporting to management.

The Workflow Problem

  • Each department head maintained a separate Excel workbook with its own layout, formulas and naming conventions, none of which were connected to each other.
  • At month-end, one staff member manually copied figures from all six files into a consolidated management report — a process that took roughly 4 working days.
  • Because the source files were edited independently throughout the month, numbers were sometimes inconsistent by the time they reached the consolidated report, requiring further back-and-forth to reconcile.
  • Management only saw consolidated KPIs once a month, well after the period they described, making it difficult to react to problems while they were still current.

How We Implemented It

  1. 1.Standardized data entry for all six departments into linked Google Sheets templates with consistent fields, replacing the disconnected Excel workbooks.
  2. 2.Built a single Looker Studio KPI dashboard that pulls live from all six sheets, showing production output, quality pass rate, warehouse stock accuracy, sales revenue, procurement lead times and maintenance downtime side by side.
  3. 3.Automated the monthly consolidation that previously required manual copy-paste, so the report updates continuously instead of being rebuilt from scratch each month.
  4. 4.Gave each department head edit access to only their own section, while management retains a read-only view of the full cross-department dashboard at any time.

Before & After

Monthly report generation

~4 working days of manual compilationAutomatic, always current

Data consistency across departments

Frequent reconciliation neededSingle source of truth per metric

Management visibility

Once a month, after the factLive, cross-department dashboard

Departments unified

6 disconnected Excel files1 connected reporting system
We used to spend the first week of every month just building last month's report. Now that week is free for actually acting on the numbers.

See how this would work for your operation

Every system above was built from scratch for that client's exact workflow. We're happy to walk through what a similar system would look like for yours during a free consultation.

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